Four Position Welding Techniques
01 Backine welding
Welding characteristics
- The molten metal falls due to gravity, and the shape and size of the molten pool can not be controlled.
- The surface of welding parts should not be welded flat.
- It is easy to have defects such as slag inclusion, non-penetration, welding tumor and poor weld formation.
- Melting weld metal spatter diffusion, easy to cause scalding accident.
- Backine welding is lower than other positions.
02 Downward welding
Welding characteristics
- Weld metal mainly depends on the weight of the transition to the pool.
- The shape of molten pool and molten pool metal are easy to maintain and control.
- When welding the same thickness metal, the welding current at the flat welding position is larger than that at other welding positions, and the production efficiency is higher.
- Slag and molten pool are easy to appear mixing phenomenon, especially when welding fillet weld, slag easily ahead of the formation of slag inclusion.
- Welding parameters and improper operation, easy to form welding, undercut, welding deformation and other defects.
- When the back of single-side welding is formed freely, the first weld is easy to produce the image of uneven penetration procedure and bad formation of the back.
03 Vertical welding
Welding characteristics
- The molten metal and slag are easily separated by the weight of the molten metal.
- When the molten pool temperature is too high, the molten pool metal is easy to flow down to form defects such as welding nodule, undercut, slag inclusion, etc. .
- T-joint weld root easy to form non-penetration.
- The degree of penetration is easy to master.
- The welding productivity is lower than the flat welding.
04 Horizontal welding
Welding characteristics
- The molten metal is easy to fall on the groove due to its own weight, resulting in undercut defects on the upper side and tear-drop-shaped weldments or incomplete defects on the lower side.
- Molten metal and slag easy to separate, slightly similar to vertical welding.
Learn more our project quality managemet, QAQC and third party inspection (TPI), NDT practices thru below link.-
https://www.jsc-safe.com/category/material-handling-stockyards-storage/