Carbon Steel Containerised System Introduction The carbon steel containerised system has emerged as a significant solution in various industries. Materials and Construction Carbon steel offers durability and strength for the containers. Design Features Thoughtfully designed to meet specific storage and transportation needs. Applications in Industries Used widely in sectors like logistics, chemicals, and manufacturing. Benefits of Containerisation Provides protection, ease of handling, and space optimization. Loading and Unloading Mechanisms Efficient systems for quick and safe operations. Sealing and Insulation Ensures contents remain secure and protected from external elements. Maintenance and Longevity Proper upkeep enhances the lifespan and performance of the containers. Cost-effectiveness Offers a cost-efficient alternative compared to other options. Environmental Impact Minimal environmental footprint when properly managed. Customization Options Tailored to specific requirements of different businesses. Safety Measures Built-in safety features to prevent accidents and leaks. […]
EPCM
Water Treatment Plant Introduction A water treatment plant is a vital facility that ensures the supply of clean and safe water. Location and Layout The choice of site depends on factors like water sources and distribution needs. Intake System Collects raw water from natural sources such as rivers or lakes. Screening and Pre-treatment Removes large debris and coarse particles. Coagulation and Flocculation Adds chemicals to form larger particles for easier removal. Sedimentation Tanks Allows the settled flocs to separate from the water. Filtration Processes Passes water through various filters to remove smaller impurities. Disinfection Methods Commonly uses chlorine or ultraviolet light to kill pathogens. Reverse Osmosis Units For advanced purification in some plants. Softening Systems Reduces hardness by removing minerals. Sludge Handling Proper disposal or treatment of the accumulated sludge. Chemical Storage and Dosing Accurate control of chemical […]
Stainless Steel Pipe Welding and Fabrication: Techniques, Considerations, and Advancements Stainless steel pipes are widely used in various industries due to their excellent corrosion resistance, strength, and aesthetic appeal. The welding and fabrication of stainless steel pipes are crucial processes that ensure the integrity and functionality of piping systems. In this comprehensive post, we will delve into the world of stainless steel pipe welding and fabrication, exploring its techniques, important considerations, and the latest advancements. Introduction Stainless steel pipe welding and fabrication involve joining sections of stainless steel pipes to create a continuous and reliable piping system. These pipes are used in diverse applications, such as food and beverage processing, chemical plants, pharmaceuticals, and construction. Welding Techniques for Stainless Steel Pipes Tungsten Inert Gas (TIG) Welding: This technique uses a non-consumable tungsten electrode and an inert gas (typically argon) to protect the weld pool. TIG […]
The Significance of Quality Control Services in China In the global business landscape, China has emerged as a major manufacturing hub, supplying a vast array of products to the world. With this prominence comes the need for stringent quality control to ensure that the products meet the required standards. This post delves into the importance of China Quality Control Service and how it plays a crucial role in maintaining quality. The Need for Quality Control in China Global Competition: In a highly competitive global market, quality is a key differentiator. Ensuring that products from China are of high quality is essential to remain competitive. Reputation and Trust: Maintaining a good reputation is vital for businesses. Poor quality products can damage the reputation of both the manufacturer and the brand. Customer Satisfaction: Satisfied customers are the foundation of any successful business. Quality control helps in meeting customer expectations […]
The Importance and Benefits of Pre-Shipment Inspection Services In the realm of international trade, pre-shipment inspection services hold immense significance. These services act as a safeguard, ensuring that goods meet the required standards before they are dispatched. Let’s delve deeper into the world of pre-shipment inspection services and understand why they are so crucial. Pre-shipment inspection services begin with a meticulous evaluation of the products. Inspectors carefully examine every aspect, from the quality of materials used to the manufacturing process. They look for any potential defects or deviations that could affect the functionality or appearance of the goods. This detailed examination gives buyers and sellers peace of mind, knowing that the products are in optimal condition. One of the key benefits of pre-shipment inspection services is the early detection of issues. By identifying problems before the shipment, both parties can take appropriate measures to rectify them. This could […]
What Makes A Successful Module Fabrication Project – Arctic LNG 2 Module Fabrication, Suppliers, Yards – Welding Supervision, Quality Inspection, and E&I Drawings Abstract: This paper focuses on the crucial aspects of arctic module fabrication, specifically highlighting the roles of suppliers and yards. It delves into the importance of welding supervision, quality inspection, and E&I drawings in ensuring the successful fabrication of modules in the challenging arctic environment. The study aims to provide a comprehensive understanding of the interdependencies among these elements and their impact on the overall quality and functionality of the modules. Introduction: The arctic region presents unique challenges in module fabrication due to its extreme weather conditions. This necessitates specific considerations regarding material selection, construction techniques, and quality control measures. Suppliers and yards play a vital role in meeting these requirements. Supplier and Yard Selection: The selection of reliable suppliers and capable yards is essential for ensuring […]
Differences between Structural Steelwork and Platework Abstract: This paper aims to explore and compare the fundamental differences between structural steelwork and platework. It discusses the characteristics, applications, and advantages of both types of metalwork, highlighting their respective roles in modern construction and engineering projects. Introduction: Structural steelwork and platework are two distinct, yet interrelated, fields within the metalworking industry. Both play crucial roles in various engineering and construction projects, but their functions, designs, and applications differ significantly. Understanding these differences is essential for effective project planning and execution. Structural Steelwork: Structural steelwork involves the design, fabrication, and installation of steel frames, beams, columns, and other structural elements. These components are typically used to support buildings, bridges, and other large-scale structures. Structural steelwork is renowned for its strength, durability, and versatility. Steel is a highly malleable material that can be easily shaped and welded to create complex structures capable of withstanding […]
FPSO Topside Module Manufacture – Key Considerations Abstract: This paper provides an overview of the Floating Production, Storage, and Offloading (FPSO) topside, discussing its critical components and functions, FPSO Topside Module Manufacture. Furthermore, it delves into the manufacturing process of the FPSO topside module, highlighting essential considerations and best practices to ensure efficient and safe production. Introduction: Floating Production, Storage, and Offloading (FPSO) vessels have revolutionized offshore oil and gas production, especially in deepwater fields. The topside of an FPSO, which refers to the upper part of the vessel above the waterline, plays a crucial role in these operations. This paper aims to explain what an FPSO topside is and explore the manufacturing considerations vital for its production. What is FPSO Topside? The FPSO topside comprises the processing facilities, control rooms, living quarters, and helideck, among other essential components. It serves as the operational hub for offshore drilling and production […]
Trenchless Technology Trenchless Construction Drilling Pipe Trenchless technology represents a kind of subsurface construction methodology that necessitates minimal or no continuous trenching. Constituting a swiftly expanding segment of the construction and civil engineering domain, it can be delineated as “a set of techniques, materials, and machinery that can be employed for installing fresh or substitute underground infrastructure, or for revamping the prevailing ones, with negligible interruption to surface traffic, commerce, and other pursuits.” Trenchless Technology Trenchless Construction Drilling Pipe Trenchless construction encompasses various methods such as tunneling, microtunneling (MTM), horizontal directional drilling (HDD), also referred to as directional boring, pipe ramming (PR), pipe jacking (PJ), moling, horizontal auger boring (HAB), and other underground pipeline and cable installation techniques that minimize excavation. Large-scale subsurface projects like those employing a tunnel boring machine (TBM) or drilling and blasting methods are extensions of this concept on a grander scale. The distinction between trenchless […]
JSC is an ISO 17025 NDT Lab / Company (CNAS) ISO/IEC 17025:2017 is an international standard specifying requirements for quality and competence in testing and calibration laboratories. The standard requires that such labs prioritise excellent quality practices and develop a reliable quality management system to establish and demonstrate their competence. The full standard is called ISO/IEC 17025, since the certification was created by the International Organization for Standardization in conjunction with the International Electrotechnical Commission. However, many shorten this to ISO 17025 or simply 17025 certification when referring to the standard. Ultimately, ISO 17025 is for any organization that performs testing, sampling or calibration and wants to be sure of the reliability of their results. The simplest way we can put it: if you work in a testing environment that produces measurable results, then ISO 17025 is probably applicable. This may even mean you don’t necessarily call your facility a […]
Pre-Leach Circuit, Post Leach Circuits, ETP Plants Feeders, Screens Jaw Crusher, Cone Crusher Ball Mill Hydrocyclones and related Pumps and Accessories Belt Conveyers Dryers ( Spin Flash, Peddle ) Thickener Counter Current Decanter (CCD) Horizontal Belt Filters (HBF) Filter Press (Fully Et Partially Automated) Agitators Electro winning Plants – Full Scale Plants, which Includes Poly Cells, Cathodes, Anodes, Rectifiers, Busbars, Cell top furniture, Shorting frame, EOT Crane, Lifting Bale, Cathode Stripping Machine Steam Boiler, Scrubber, Water Treatment plant, Cooling towers, Packing and Bagging Systems
Cathode stripping machines are specialized industrial equipment designed to efficiently remove metal coatings from cathodes during the electrolytic process. These machines play a crucial role in various industries, including metallurgy, mining, and electronics, where metal refining and recycling are essential. Primary Function The primary function of cathode stripping machines is to separate valuable metals, such as copper, nickel, or zinc, from their cathodic depositions. This process involves the use of chemical solutions or electrolytes to dissolve the metal coatings, which are then stripped off the cathodes and collected for further processing. The machines ensure high stripping efficiency, reducing labor costs and enhancing production efficiency. Key Components Cathode stripping machines typically consist of several key components. These include the stripping chamber, where the electrolytic process occurs, the cathode holder, which securely holds the cathodes in place, and the electrolyte circulation system, responsible for delivering the necessary chemicals to the chamber. Additionally, […]
Steel plate base material (raw material) inspection is a crucial step in ensuring the quality and performance of steel products. This process involves a range of inspection methods, each with its own reference standards and key considerations. In this article, we will explore the advantages of steel plate base material (raw material) inspection, focusing specifically on the Q355B grade, and discussing various inspection techniques and their associated standards. Visual Inspection Firstly, let’s consider the visual inspection method. This involves a thorough examination of the steel plate’s surface for any visible defects or irregularities. Visual inspection is a quick and cost-effective way to identify potential issues, such as cracks, scratches, or discoloration. While it may not provide quantitative data, it serves as a valuable initial screening tool. Mechanical Testing Mechanical testing is another important aspect of steel plate base material (raw material) inspection. Tensile testing, for instance, measures the […]
Q235B and S235J0: Key Differences, Welding Considerations, Chinese Steel Mills’ Production and Advantages Q235B and S235J0 are two widely used structural steel grades, each with its unique characteristics and applications. Understanding the differences between these two grades, along with the production capabilities and advantages of Chinese steel mills, is crucial for making informed decisions in engineering projects. This article aims to delve into these distinctions, referencing their respective standards, highlighting welding considerations, and discussing the production and advantages of Chinese steel mills. Q235B and S235J0: Reference and Properties Q235B, according to the Chinese standard GB/T 700, is a carbon structural steel known for its strength and ductility. It is widely used in various structural applications in China and other Asian countries. On the other hand, S235J0, defined by the European Norm EN 10025, is a structural steel grade commonly found in European projects. Both grades have similar yield strengths but […]
Stainless Steel – Fabrication: An Insight into the Material and Key Considerations During Fabrication Stainless steel, known for its corrosion resistance and durability, is a crucial material in the fabrication industry. Its unique properties make it suitable for a wide range of applications, from industrial equipment to architectural structures. In this article, we will delve into the nature of stainless steel, explore its fabrication process, and highlight the key considerations during the process. What is Stainless Steel? Stainless steel is an alloy of iron with a minimum of 10.5% chromium. The chromium content forms a thin, invisible, corrosion-resistant layer on the steel’s surface, protecting it from oxidizing and rusting. In addition to chromium, stainless steel may also contain other elements such as nickel, molybdenum, titanium, and nitrogen, which further enhance its properties. Stainless steel is classified into several types based on its composition and properties. The most common types include […]
Material Handling – FMG, Eliwana Mine – Stacker Reclaimer Conveyor Material Handling Conveying System & Accessories FAT (2019 – 2020) Standard: AS 1554.1, AS 5131, AS 2207, AS 1171 Eliwana, situated 96 kilometers west-northwest of Tom Price in Fortescue’s Western Hub within the Pilbara region, stands as one of FMG’s most recent mines and processing facilities. The Eliwana Operations encompass a remarkable 143 kilometers of new railway, a state-of-the-art Ore Processing Facility capable of handling 30 million tons per annum, a Stockpile equipped with a rail-mounted Stacker-Reclaimer combination, and a Train Load Out Facility, all working together to export high-grade iron ore to Fortescue’s Hedland port facility. The Stacker Reclaimer Conveyor Material Handling Conveying System, successfully delivered in September 2020. During Manufacturing, Fabrication, JSC took part in Project Management, Project Control, Fabrication Management, Pre-Assembly, E&I, Document […]
ShipBuilding, Shipping Owner Owning Operation – Barge (2008 – 2020) Class: CCS GangHua Barge 1199 – one of the top 5 biggest barges in China, has made crucial contributions to various shipping and engineering milestone projects. JSC founder Mr REN Hua, senior marine surveyor, the partner of the barge, led his team fully involved in the barge’s commercial, engineering design, construction, commissioning, and operations. GangHua Barge 1199 – one of the biggest barges, involved milestone projects in China. Such as Hong Kong-Zhuhai-Macao Bridge Shipping, Logistics, Construction. ZMPC Mega Cranes Shipping, Logistics & Delivery.
Australian HMAS Coonawarra – Marine Wharf Permanent Steelwork (2020 – 2021) Standard: AS 1554.1, AS 4100, AS 2207, AS 1171 New wharf and approach jetties to join the Australian Defence Force The Permanent Steelworks, fabricated in China. JSC took part in steel structure and piles fabrication supervision, CWI inspection, CSWIP, NACE 2 3 Coat Inspection, Coating Inspection, Painting Advisor, quality inspection, NDT, document control. The Project aim to deliver a brand-new 250-meter-long wharf along with two access jetties. This state-of-the-art facility will significantly enhance the berthing capacity and support services for Royal Australian Navy vessels (HMAS), when completed. Having constructed a plethora of marine facilities across northern Queensland and Western Australia for Australia’s foremost mining companies, and currently involved in upgrading ADF facilities in the Pacific, it’s indeed a privilege to bring our vast experience and expertise to the Northern Territory ….
BHP Marine Wharf – BMA Shiploader and Berth Replacement (SABR), Hay Point – Steel Piles, Structures Fabrication & FAT (2021 – 2022) Standard: AWS D1.1, API SPEC 2W Hay Point – BHP Wharf Steel Structures Piles Fabrication SABR was a brownfields project located within the lease boundaries of BMA’s existing Hay Point Coal Terminal near Mackay, Queensland. It included the disassembly and replacement of one of the existing shiploaders and berths to improve materials handling throughput and cyclonic wave immunity. Jacket pipes and steel structures for SABR project, fabricated in China as several batch of orders. JSC took part in progress coordination, fabrication supervision, Accessories FAT, NDT, and Delivery / Loading. Ref: https://www.bhp.com/news/articles/2023/11/hay-point-celebrates-completion-of-sabr-project
Marine Wharf – FGEN Batangas LNG Terminal – Marine Wharf Modules Steelwork Fabrication & FAT (2021 – 2022) Standard: AWS D1.1, API SPEC 2W FGEN LNG Corporation, a subsidiary fully owned by First Gen Corporation (First Gen), contracted McConnell Dowell to construct and deliver the Interim Offshore Terminal Project (“IOT Project”) situated at the Batangas LNG Terminal, which is a part of the First Gen Clean Energy Complex in Batangas, Philippines. The Permanent Steelworks of the LNG Wharf Terminal was fabricated in China. JSC took part in On Site Engineering Coordination, Fabrication Supervision, Fabrication and Assembly Inspections, Document Control, Accessories FAT, Administration, NDT, Packing and Loading as third-party inspector. The Multi-Purpose Jetty, situated adjacently to the existing jetty, is designed to accommodate various vessels including liquid fuel carriers, LNG carriers, FSRU, and FSUs. The construction […]
Mining – FMG, Iron Bridge Mine – Process Plant Fabrication & Equipment FAT (2020 – 2022) The Iron Bridge project is a iron ore mine in Australia. The Iron Bridge magnetite mine is anticipated to yield a yearly production of 22 wet million tonnes (wmtpa) of high-quality magnetite concentrate. The initial shipment of ore from this mine is scheduled for the first six months of 2022. With an estimated lifespan exceeding 20 years, the mine boasts a strip ratio of 0.6 and a remarkable 30% mass recovery. Distinct from Fortescue’s haematite operations, Iron Bridge specializes in producing a wet concentrate product. This product is then transported to Port Hedland via a specialized 135-kilometre slurry pipeline, where the process of dewatering and materials handling takes place. Standard: AS 1554.1, AS 4100, AS 2207, AS 1171, AS3000, AS1657, AS5131, AS4041 The Processing Plant, fabricated in China. JSC took […]
Marine Wharf – BCI Mardie Salt & Potash Marine Structures – Steelwork and Steel Piles (2022 – 2023) Standard: AS 1554.1, AS 4100, AS 2207, AS 1171 Delivering new marine facilities to grow Australian exports. 2.4 km long jetty with berthing and mooring dolphins. Steelwork is fabricated in China. JSC SAFE took part in Material Test, Survey, Engineering Design, document control, fabrication supervision, assembly supervision, quality inspection, NDT, administration. The Mardie Salt and Potash Project, commonly referred to as Mardie or the Project, is solely owned by Mardie Minerals Pty Ltd, a subsidiary entirely held by BCI Minerals Limited (BCI). This Project offers a unique and sustainable prospect for establishing a large-scale, multi-generational solar evaporation operation along the Pilbara coast of Western Australia (WA). The Pilbara coast stands out as one of the world’s foremost regions for solar salt production. In this region, five existing solar evaporation salt projects […]